Building a small pusher tug

This project came to mind when I came across illustrations of a small pusher tug, typical of probably hundreds which are on lake and harbour duties about the world. The 'Springer ' tug has caught the imagination of model makers and the ' Springer .( Model ) class has become established.

There are set rules for Springer class competitions including set hull lines and dimensions, propeller and rudder size and also motor power. These details are available from Springer sites about the web and in the UK from Martins excellent pages at http://modelboatmayhem.co.uk/

There is a saying among modellers that ' There is a prototype for everything ' . A look around the marine pages on the web proves that this is indeed the case and one of the joys of building ' freelance fashion ' is that any detail which takes the builders fancy can be included in his models !

What does a Springer tug model look like?

The following image shows a model ' Springer ' pusher tug. Each Springer has a unique identity, the choice of superstructure and accessories being that of the builder/owner as allowed by the class rules. Due acknowledgement must be given to the anonymous owner/builder for the excellence of his build and the use of his image.

 

The construction of my ( Revised ) Springer...................................................

The project was chosen as a break from more demanding work and was to be built ' On a shoestring ' from scrap, odds and ends of wood and using accumulated bits and pieces left from previous models. Ply will be the main purchased item.

Left. Side members from stock ply offcuts, the profile was plotted from stations and offsets

Right. Sides and bow and stern boards assembled

As my projected model is not for competive sailing I introduced more interesting plan shape by kerfing the side members and fitting fillets to widen the beam at about the third point. Ordinary household PVA adhesive is used throughout as it will be protected by shellac and several coats of paint ( Dulux interior primer, undercoat and gloss ) I bought a gallon of PVA adhesive years ago from a building supply stores and over the years it has saved me a great deal of cash compared with buying in small tubes and bottles !

 

Top left. Fixing the ply by pinning and glueing

Top right. The stand is made of the offcuts from side skin

Lower left. Wrapped in polythene for the bouyancy test........ 8 lbs will bring the hull to the water line.

With the basic hull completed and the bouyancy test indicating that quite substantial upperworks can be installed, attention now turned to the production of the rudder post, tube, nozzle and blade. The shallow hull depth at the stern determined the height of the rudder tube and post. The tube was turned from hexagonal phosphor bronze bar ( Not a luxury as it came from the scrap bin ) bored for the 5/32" post, leaving sufficient headroom for the steering horn to clear the underside of the deck support. My standard design of steering gear as used on the workboats described on other pages on this site is replicated for the Springer.

At this stage a small test was made with scrap of ply to establishthe possibility of fixing the 1 1/2" tall bulwark to an inset 3/32 ply deck. Pre-drilling for fixing pins was essential to ensure that they did not stray from the intended line, the centre of the ply deck.

OK, so it seemed feasible and the pins which appear huge in the image below could be punched in or withdrawn to permit filling.

Above. Motor mounting comprising ply and hard rubber sandwiches

The a later step will be installation of the battery, electronic speed controller (ESC). radio and servo seatings. These will take the form of ply sub-decks supported from the hull sides. with suitably sized trays or openings to contain the gear.

Deck beams having been installed earlier, the position of access hatches to the ' works ' could be established and suitable bearers fixed to support the joints between hatches and fixed areas of deck.

Above left. Sub-deck for battery compartment installed as low as space permits.

Above right. Installing beams for batery compartment hatch.

With beams for the hatch installed a start could be made on the foredeck.. At this stage the deck is kept 3/32" back from the hull side to provide a fixing for the bulwarks which will be inclined slightly inboard, especially along the bow.

The raised and inclined foredeck formers are visible in the right hand image, as can the hull taper towards the bow. The construction here is strongly built to resist forces from pushing or recovering another boat. As can be seen from images throughout my pages, the plastic clips, available from ' Pound shops ' are invaluable tin much of the building process.

Having built the battery compartment it was time to start installing decking on the raised foredeck.

Left. Earlier installation of deck beams

Right. Deck laid including hatch covers.

Although the bulwark will increase the freeboard all round, the hatch to the battery department needs to be a good tight fit to cope in bad weather. Watertightness can be ensured by using the elastic type of gasket seal from the tube. Applying the gasket gel to the bearing surface of the joint after painting and then placing the painted and lightly greased (Vaselined ) hatch cover will form a gasket whilst permitting the cover to be removed and replaced as required.

When laying ply decking with inserts such as hatches and coamings it makes sense to form the opening, shape and place the insert, pinning hatches lightly in place, then lay decking between the insert and the the hull edges, in this way one can obtain the best fit between insert and the surrounding deck. Working in this fashion, as well as ensuring a close joint. the ply can be cut accurately to the hull edge. In most cases prior to painting, hatch edges will have to be relieved to allow for the thickness of the paint coats.

Left: Removable parts must stand heavy handling at the waterside, stiffeners installed.

Right: Forward bulkhead and lower structure sides with cooling vents cut as described in the text

A few heavy weights serve to locate components whilst the adhesive hardens when assembling parts that cannot be clamped together, Square weights used at right angled joints ensure accuracy.. Offcuts of bar are fine for this purpose.

Where adhesive is used adjacent to a part to which no adhesive should stray ................clingfilm will prevent adhesion.

Top left: Commencing fixing the wheelhouse side members to the level of the inclined front panel.

Top right. Benches installed, a start is made on the superstructure upperworks

Lower left: Upper level of wheelhouse installed all openings rough cut using dental burrs

Lower right: Funnel and access to wheelhouse from raised deck.

Dental burrs are ideal for cutting apertures in up to 3/16" ply. Whilst the dentist tells me that his drills run at 200,000 r.p.m, when cutiing ply I find that 5,000 r.p. m ( a speed within the capability of most 'mini drills' ) is fine. Where cooling vents are being modelled the expanded aluminium supplied in motorbody repair kits can provide a suitable grille material. In this case, as with glazing, the grille will be fixed after the paint job is complete.

The next step has been to install the pushposts. These have been remade following research on the Internet where push posts ar generally taller that those as the sying goes ' I prepared earlier '.

Top left: Pushposts installed, firmly screwed to bow, more filler evident !

Top right. Bulwarks construction, stern tumblehome to be built in.

Lower left: Bulwarks stern tumblehome built in. All to be sanded.

Lower right: ' Tools of the trade '

In scratch building, construction methods must be devised as work proceeds. Having built ' Freelancers 1 & 2 ' I have found it essential to make card templates for items such as rounded and inclined stern bulwarks. Card from a cornflakes box is ideal.

Having cut the parallel sides on the card to bulwark height the template can be lightly pinned in place then bent and inclined such that the tumblehome is as required. It is then a simple matter to mark top and bottom of the template for cutting to maintain the bulwark height required as well as a being a good fit on the deck side. The profile of the template can then be transferred to the ply, ensuring that the grain of the outer veneers is vertical at the centre of the bend.

As usual with bends, dampening the outer veneer will assist in the acheiving the required shape. It is best to avoid joints in ply at any sort of rounded corner otherwise alignment and maintenace of line becomes a problem.

After part glueing has been carried out and the ply fitted snugly all round the best joint between parts will be acheived by overlapping the sections after fixing the bend and whilst the ends are free of glue cutting the eventual joint with a sharp blade prior to completing the glueing.

Time for modelmaking has been scarce recently so here goes with a brief update-

The wheelhouse has been completed and the rather tedious job of constructing the railings around the upper deck built insitu. The whole deck and wheelhouse are removable, the engine room is firmly fixed to the hull and provides space for fixing fuse, switch, ESC. etc.

 

Top left: Railings installed. These were soldered in place though it would have been easier to prefab them on a template.

Top right. The electrical equipmet in place and tested dry.

Lower left: Float test. At this stage the boat coul be driven and proved to be responsive to signals.

Lower right: Crane construction under way ( I love cranes and probably give them too much prominance, but hey ! It's my model and I do it my way , as long as there is a prototype somewhere!

Whilst being removable, the deck above the engine room and the deckhouse were constructed in place with clingfilm in the joint. This ensured that the joint was ' Tight ' and the join invisible.

Radio and controls installed and tested dry and on the water now for some equipment.

The boat floats level with battery, controls and ballast (Cast iron sash weights from the local hardware shop, well down in the hull ) my deck construction presents problems with mounting a whip arial.t I will probably leave the wire on deck as a ' Stray cable '.sometimes there's the a few on a tug.

 

Top left: Construction started on the stern winch using plastic card and domestic pipe.

Top right. Winch completed, life floats installed awaiting details, mast commenced.

The winches are based on those seen on the web, my source of information on just about everything.

The hull details for the Springer Class of model are available on Martin Davis' excellent site www.modelboatmayhem.co.uk . my version of the boat incorporates a taper towards the bow to improve the appearance of the hull and is thus is ' Out of class ', this doesn't bother me as I don't compete as many boat modellers do.

Page updated 10th March 2010

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